Ageing of Skinned Polyethylene Pipe by Outdoor Exposure Researcher: Jian Huang Project Duration: 2006-2009 Supervisors: Prof. Marianne Gilbert Abstract ProFuse HDPE pipe is produced with a polypropylene skin to improve socket electro-fusion joint integrity. The skinned HDPE pipe is being investigated in this project in order to find out the protection provided by the polypropylene skin to the core pipe during outdoor aging and pressure ResultsExperimental testing. It is found that the polypropylene skin gives protection against oxidation and quenching during processing. Further experiments will be carried out on weathered ProFuse to investigate how the skin protects the core pipe during outdoor aging, and affects its properties during pressure testing. Crystallinity summaryDensity Profile Along Thickness PP skin 70.91 70.37 70.74 70.93 71.13 69 80 70.00 70.20 70.40 70.60 70.80 71.00 71.20 c r y s t a l l i n i t y b y w e i g h t / % 0.9505 0.9515 0.9525 0.9535 ( g / m l ) Outdoor weathering test in Arizona HDPE core pipe . BPP NSPF 0.4SPF 0.8SPF 1.5SPF Sample name OT surface free energy summary 4 2 . 5 9 3 5 . 4 20 30 40 50 c e f r e e y ( m N / m ) 0.9455 0.9465 0.9475 0.9485 0.9495 1 2 3 4 5 6 7 8 9 10 11 D e n s i t y Decreased quenching effect ProFuse pipe The background should remain white Pressure test 1 2 . 2 0 9 . 7 6 1 1 . 3 5 0 10 BPP No skin 0.4mm skin 0.8mm skin 1.5mm skin s u r f a c e n e r g y OT Carbonyl index summary 0.26 0.25 0.30 1 4 7 2 ) Distance along thickness from inside to outside (mm) BPP NSPF 0.4SPF 0.8SPF 1.5SPF Density distribution along thickness shows an insulation effect of skin on core pipe during processing, which results in a higher bulk crystallinity. -0.6 -0.4 -0.2 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 A b s 0.4mmPFexternal 0.4mmPFmiddle Sponsors 0.19 0.11 0.17 0.17 0.00 0.05 0.10 0.15 0.20 BPP NSPF 0.4SPF 0.8SPF 1.5SPF C a r b o n y l i n d e x ( A 1 7 4 3 / A 1 Contact angle and ATR-FTIR results show a lower oxidation value which indicates that skin protects the polyethylene outer surface against oxidation during processing. 5000 4500 4000 3500 3000 2500 2000 1500 1000 500 Wave numbers(cm-1) ATR-FTIR characterization materials@lboro Special thanks to EPSRC, Department studentship and Uponor Co. Ltd, UK for their financial support. Density Gradient Column Contact Angle Oxidation induction time test